Zespół kabla z wypraszkami z gumy LSR do urządzeń medycznych z podwójnymi złączami

The Medical Device LSR Overmolded Cable Assembly with Dual Connectors is a customized cable connector solution designed for medical instruments, diagnostic devices, therapy equipment, sensor modules, and low-voltage medical electronic systems.

This product features a cable assembly with overmolded connector protection on both ends. The dual-end LSR overmolding structure helps protect terminals, solder joints, and cable transition areas while improving insulation, bending resistance, handling comfort, and long-term connection stability.

The product can be customized according to the customer’s device interface, cable length, connector type, pin layout, overmolding shape, material requirement, and application environment.

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Najważniejsze cechy

Dual-End LSR Overmolding

Both connector ends can be overmolded with liquid silicone rubber to form a soft, protective, and integrated outer structure. This helps reduce stress at the cable-to-connector transition area.

Reliable Cable Protection

The overmolded silicone structure helps protect internal solder joints, terminals, and wire connections from bending, pulling, dust, moisture, and daily handling damage.

Suitable for Medical Device Applications

Designed for medical electronic equipment, the cable assembly can be used for power connection, signal transmission, sensor connection, control module connection, or device-to-accessory connection.

Soft-Touch and Easy Handling

LSR silicone provides a comfortable grip and smooth surface, making the connector easier to plug, unplug, and handle during use.

Custom Connector Design

Connector shape, metal terminal structure, PCB contact design, cable length, overmolded housing shape, logo area, color, and hardness can be customized according to project requirements.

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Specyfikacja produktu

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Typowe zastosowania

This LSR overmolded cable assembly can be used in:

Medical diagnostic equipment
Therapy and rehabilitation devices
Portable medical instruments
Patient monitoring devices
Medical sensor modules
Low-voltage medical electronic systems
Medical device accessories
Control module connection cables
Device-to-probe connection cables
Custom medical cable connector assemblies

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Proces produkcyjny

The product is manufactured through a customized cable assembly and overmolding process.

First, the cable, metal terminals, connector inserts, or PCB contact parts are assembled according to the electrical and structural requirements. Then, the connector ends are placed into a dedicated mold, where liquid silicone rubber is injected and vulcanized around the connection area.

This process forms a stable protective structure around the connector and cable transition area. Compared with simple assembled housings, LSR overmolding improves durability, strain relief, appearance consistency, and handling performance.

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Advantages of LSR Overmolding for Medical Cable Assemblies

Medical cable assemblies are frequently handled, bent, plugged, unplugged, and exposed to complex usage environments. The connector area is often the most vulnerable part of the cable.

LSR overmolding helps improve the mechanical protection of the connector end. It provides flexibility, insulation, anti-bending support, and a clean integrated appearance. For medical equipment, this structure helps improve product reliability and user experience.

Dual-end overmolding is especially suitable for customized medical cables where both ends require protection, sealing support, or ergonomic connector design.

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Opcje dostosowywania

We support custom development based on drawings, samples, 3D files, or device interface requirements.

Opcje dostosowywania obejmują:

Cable length and diameter
Connector type
Pin layout
Metal terminal design
PCB contact design
LSR overmolding shape
Twardość silikonu
Dopasowanie kolorów
Tekstura powierzchni
Logo-free or custom logo area
Bending protection structure
Waterproof or dustproof design
Wymagania dotyczące opakowań
Produkcja OEM / ODM

For accurate development, customers can provide the device interface, electrical requirements, cable specification, operating environment, assembly method, and expected service life.

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Kontrola jakości

For medical cable connector assemblies, stable connection and consistent overmolding quality are important.

Typical inspection items include:

Kontrola wizualna
Pomiar wymiarów
Cable length check
Connector fit test
Terminal position inspection
Overmolding bonding inspection
Bending resistance check
Electrical continuity test
Insulation performance check
Pull force test
Kontrola opakowań

Testing standards can be customized according to customer project requirements.

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Najczęściej zadawane pytania

1. Can both ends of the cable be overmolded with LSR?

Yes. We can produce single-end or dual-end LSR overmolded cable assemblies according to your product design and application requirements.

2. Can the connector design be customized?

Yes. Connector shape, terminal structure, PCB contact, cable length, overmolding shape, silicone hardness, and color can all be customized based on drawings, samples, or 3D files.

3. Is this product suitable for medical devices?

Yes. This type of LSR overmolded cable assembly is suitable for medical equipment and healthcare electronic devices. The final material grade, testing requirements, and compliance standards should be confirmed according to the specific end-use application.