{"id":2316,"date":"2026-07-04T03:05:24","date_gmt":"2026-07-04T03:05:24","guid":{"rendered":"https:\/\/www.fhysilicone.com\/?post_type=product&#038;p=2316"},"modified":"2026-07-04T03:05:27","modified_gmt":"2026-07-04T03:05:27","slug":"medical-device-lsr-overmolded-cable-assembly-with-dual-connectors","status":"publish","type":"product","link":"https:\/\/www.fhysilicone.com\/th\/product\/medical-device-lsr-overmolded-cable-assembly-with-dual-connectors\/","title":{"rendered":"\u0e0a\u0e38\u0e14\u0e2a\u0e32\u0e22\u0e40\u0e04\u0e40\u0e1a\u0e34\u0e25\u0e41\u0e1a\u0e1a\u0e42\u0e2d\u0e40\u0e27\u0e2d\u0e23\u0e4c\u0e42\u0e21\u0e25\u0e14\u0e4c LSR \u0e2a\u0e33\u0e2b\u0e23\u0e31\u0e1a\u0e2d\u0e38\u0e1b\u0e01\u0e23\u0e13\u0e4c\u0e17\u0e32\u0e07\u0e01\u0e32\u0e23\u0e41\u0e1e\u0e17\u0e22\u0e4c \u0e1e\u0e23\u0e49\u0e2d\u0e21\u0e2b\u0e31\u0e27\u0e15\u0e48\u0e2d\u0e2a\u0e2d\u0e07\u0e14\u0e49\u0e32\u0e19"},"content":{"rendered":"<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"150\" data-end=\"393\">The Medical Device LSR Overmolded Cable Assembly with Dual Connectors is a customized cable connector solution designed for medical instruments, diagnostic devices, therapy equipment, sensor modules, and low-voltage medical electronic systems.<\/p>\n<p data-start=\"395\" data-end=\"692\">This product features a cable assembly with overmolded connector protection on both ends. The dual-end LSR overmolding structure helps protect terminals, solder joints, and cable transition areas while improving insulation, bending resistance, handling comfort, and long-term connection stability.<\/p>\n<p data-start=\"694\" data-end=\"881\">The product can be customized according to the customer\u2019s device interface, cable length, connector type, pin layout, overmolding shape, material requirement, and application environment.<\/p>\n<hr data-start=\"883\" data-end=\"886\" \/>\n<h2 data-section-id=\"1ma7m6t\" data-start=\"888\" data-end=\"903\">\u0e04\u0e38\u0e13\u0e2a\u0e21\u0e1a\u0e31\u0e15\u0e34\u0e40\u0e14\u0e48\u0e19<\/h2>\n<h3 data-section-id=\"78q0up\" data-start=\"905\" data-end=\"933\">Dual-End LSR Overmolding<\/h3>\n<p data-start=\"935\" data-end=\"1128\">Both connector ends can be overmolded with liquid silicone rubber to form a soft, protective, and integrated outer structure. This helps reduce stress at the cable-to-connector transition area.<\/p>\n<h3 data-section-id=\"1yjf84\" data-start=\"1130\" data-end=\"1159\">Reliable Cable Protection<\/h3>\n<p data-start=\"1161\" data-end=\"1330\">The overmolded silicone structure helps protect internal solder joints, terminals, and wire connections from bending, pulling, dust, moisture, and daily handling damage.<\/p>\n<h3 data-section-id=\"1o425hy\" data-start=\"1332\" data-end=\"1376\">Suitable for Medical Device Applications<\/h3>\n<p data-start=\"1378\" data-end=\"1575\">Designed for medical electronic equipment, the cable assembly can be used for power connection, signal transmission, sensor connection, control module connection, or device-to-accessory connection.<\/p>\n<h3 data-section-id=\"alhpje\" data-start=\"1577\" data-end=\"1609\">Soft-Touch and Easy Handling<\/h3>\n<p data-start=\"1611\" data-end=\"1739\">LSR silicone provides a comfortable grip and smooth surface, making the connector easier to plug, unplug, and handle during use.<\/p>\n<h3 data-section-id=\"if19l0\" data-start=\"1741\" data-end=\"1768\">Custom Connector Design<\/h3>\n<p data-start=\"1770\" data-end=\"1956\">Connector shape, metal terminal structure, PCB contact design, cable length, overmolded housing shape, logo area, color, and hardness can be customized according to project requirements.<\/p>\n<hr data-start=\"1958\" data-end=\"1961\" \/>\n<h2 data-section-id=\"3ipjz4\" data-start=\"1963\" data-end=\"1988\">\u0e02\u0e49\u0e2d\u0e21\u0e39\u0e25\u0e08\u0e33\u0e40\u0e1e\u0e32\u0e30\u0e02\u0e2d\u0e07\u0e2a\u0e34\u0e19\u0e04\u0e49\u0e32<\/h2>\n<div class=\"TyagGW_tableContainer\">\n<div class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\">\n<table class=\"w-fit min-w-(--thread-content-width)\" data-start=\"1990\" data-end=\"2822\">\n<thead data-start=\"1990\" data-end=\"2012\">\n<tr data-start=\"1990\" data-end=\"2012\">\n<th class=\"last:pe-10\" data-start=\"1990\" data-end=\"1997\" data-col-size=\"sm\">\u0e23\u0e32\u0e22\u0e01\u0e32\u0e23<\/th>\n<th class=\"last:pe-10\" data-start=\"1997\" data-end=\"2012\" data-col-size=\"md\">\u0e04\u0e33\u0e2d\u0e18\u0e34\u0e1a\u0e32\u0e22<\/th>\n<\/tr>\n<\/thead>\n<tbody data-start=\"2023\" data-end=\"2822\">\n<tr data-start=\"2023\" data-end=\"2107\">\n<td data-start=\"2023\" data-end=\"2038\" data-col-size=\"sm\">\u0e0a\u0e37\u0e48\u0e2d\u0e2a\u0e34\u0e19\u0e04\u0e49\u0e32<\/td>\n<td data-start=\"2038\" data-end=\"2107\" data-col-size=\"md\">\u0e0a\u0e38\u0e14\u0e2a\u0e32\u0e22\u0e40\u0e04\u0e40\u0e1a\u0e34\u0e25\u0e41\u0e1a\u0e1a\u0e42\u0e2d\u0e40\u0e27\u0e2d\u0e23\u0e4c\u0e42\u0e21\u0e25\u0e14\u0e4c LSR \u0e2a\u0e33\u0e2b\u0e23\u0e31\u0e1a\u0e2d\u0e38\u0e1b\u0e01\u0e23\u0e13\u0e4c\u0e17\u0e32\u0e07\u0e01\u0e32\u0e23\u0e41\u0e1e\u0e17\u0e22\u0e4c \u0e1e\u0e23\u0e49\u0e2d\u0e21\u0e2b\u0e31\u0e27\u0e15\u0e48\u0e2d\u0e2a\u0e2d\u0e07\u0e14\u0e49\u0e32\u0e19<\/td>\n<\/tr>\n<tr data-start=\"2108\" data-end=\"2165\">\n<td data-start=\"2108\" data-end=\"2120\" data-col-size=\"sm\">\u0e42\u0e04\u0e23\u0e07\u0e2a\u0e23\u0e49\u0e32\u0e07<\/td>\n<td data-start=\"2120\" data-end=\"2165\" data-col-size=\"md\">Cable + Dual Connectors + LSR Overmolding<\/td>\n<\/tr>\n<tr data-start=\"2166\" data-end=\"2261\">\n<td data-start=\"2166\" data-end=\"2177\" data-col-size=\"sm\">\u0e27\u0e31\u0e2a\u0e14\u0e38<\/td>\n<td data-start=\"2177\" data-end=\"2261\" data-col-size=\"md\">LSR Silicone, Medical-grade Cable, Metal Terminal, PCB Contact, Custom Materials<\/td>\n<\/tr>\n<tr data-start=\"2262\" data-end=\"2314\">\n<td data-start=\"2262\" data-end=\"2272\" data-col-size=\"sm\">\u0e01\u0e23\u0e30\u0e1a\u0e27\u0e19\u0e01\u0e32\u0e23<\/td>\n<td data-start=\"2272\" data-end=\"2314\" data-col-size=\"md\">Cable Assembly + Connector Overmolding<\/td>\n<\/tr>\n<tr data-start=\"2315\" data-end=\"2382\">\n<td data-start=\"2315\" data-end=\"2334\" data-col-size=\"sm\">Overmolding Type<\/td>\n<td data-start=\"2334\" data-end=\"2382\" data-col-size=\"md\">Single-end or Dual-end Overmolding Available<\/td>\n<\/tr>\n<tr data-start=\"2383\" data-end=\"2443\">\n<td data-start=\"2383\" data-end=\"2403\" data-col-size=\"sm\">\u0e04\u0e27\u0e32\u0e21\u0e41\u0e02\u0e47\u0e07\u0e02\u0e2d\u0e07\u0e0b\u0e34\u0e25\u0e34\u0e42\u0e04\u0e19<\/td>\n<td data-start=\"2403\" data-end=\"2443\" data-col-size=\"md\">\u0e2a\u0e32\u0e21\u0e32\u0e23\u0e16\u0e1b\u0e23\u0e31\u0e1a\u0e41\u0e15\u0e48\u0e07\u0e44\u0e14\u0e49 \u0e42\u0e14\u0e22\u0e17\u0e31\u0e48\u0e27\u0e44\u0e1b\u0e2d\u0e22\u0e39\u0e48\u0e17\u0e35\u0e48\u0e23\u0e30\u0e14\u0e31\u0e1a 30\u201370 Shore A<\/td>\n<\/tr>\n<tr data-start=\"2444\" data-end=\"2492\">\n<td data-start=\"2444\" data-end=\"2452\" data-col-size=\"sm\">\u0e2a\u0e35<\/td>\n<td data-start=\"2452\" data-end=\"2492\" data-col-size=\"md\">Black, gray, white, or custom colors<\/td>\n<\/tr>\n<tr data-start=\"2493\" data-end=\"2522\">\n<td data-start=\"2493\" data-end=\"2508\" data-col-size=\"sm\">Cable Length<\/td>\n<td data-start=\"2508\" data-end=\"2522\" data-col-size=\"md\">\u0e1b\u0e23\u0e31\u0e1a\u0e41\u0e15\u0e48\u0e07\u0e15\u0e32\u0e21\u0e04\u0e27\u0e32\u0e21\u0e15\u0e49\u0e2d\u0e07\u0e01\u0e32\u0e23<\/td>\n<\/tr>\n<tr data-start=\"2523\" data-end=\"2584\">\n<td data-start=\"2523\" data-end=\"2540\" data-col-size=\"sm\">\u0e1b\u0e23\u0e30\u0e40\u0e20\u0e17\u0e15\u0e31\u0e27\u0e15\u0e48\u0e2d<\/td>\n<td data-start=\"2540\" data-end=\"2584\" data-col-size=\"md\">Customized according to device interface<\/td>\n<\/tr>\n<tr data-start=\"2585\" data-end=\"2676\">\n<td data-start=\"2585\" data-end=\"2596\" data-col-size=\"sm\">\u0e1f\u0e31\u0e07\u0e01\u0e4c\u0e0a\u0e31\u0e19<\/td>\n<td data-start=\"2596\" data-end=\"2676\" data-col-size=\"md\">Power connection, signal transmission, insulation, protection, strain relief<\/td>\n<\/tr>\n<tr data-start=\"2677\" data-end=\"2769\">\n<td data-start=\"2677\" data-end=\"2691\" data-col-size=\"sm\">\u0e01\u0e32\u0e23\u0e2a\u0e21\u0e31\u0e04\u0e23<\/td>\n<td data-start=\"2691\" data-end=\"2769\" data-col-size=\"md\">Medical devices, diagnostic instruments, therapy equipment, sensor systems<\/td>\n<\/tr>\n<tr data-start=\"2770\" data-end=\"2822\">\n<td data-start=\"2770\" data-end=\"2788\" data-col-size=\"sm\">\u0e1b\u0e23\u0e30\u0e40\u0e20\u0e17\u0e01\u0e32\u0e23\u0e1c\u0e25\u0e34\u0e15<\/td>\n<td data-start=\"2788\" data-end=\"2822\" data-col-size=\"md\">\u0e01\u0e32\u0e23\u0e1c\u0e25\u0e34\u0e15\u0e15\u0e32\u0e21\u0e2a\u0e31\u0e48\u0e07\u0e41\u0e1a\u0e1a OEM \/ ODM<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<hr data-start=\"2824\" data-end=\"2827\" \/>\n<h2 data-section-id=\"164os46\" data-start=\"2829\" data-end=\"2852\">\u0e01\u0e32\u0e23\u0e43\u0e0a\u0e49\u0e07\u0e32\u0e19\u0e17\u0e31\u0e48\u0e27\u0e44\u0e1b<\/h2>\n<p data-start=\"2854\" data-end=\"2904\">This LSR overmolded cable assembly can be used in:<\/p>\n<p data-start=\"2906\" data-end=\"3243\">Medical diagnostic equipment<br data-start=\"2934\" data-end=\"2937\" \/>Therapy and rehabilitation devices<br data-start=\"2971\" data-end=\"2974\" \/>Portable medical instruments<br data-start=\"3002\" data-end=\"3005\" \/>\u0e2d\u0e38\u0e1b\u0e01\u0e23\u0e13\u0e4c\u0e15\u0e34\u0e14\u0e15\u0e32\u0e21\u0e2a\u0e20\u0e32\u0e1e\u0e1c\u0e39\u0e49\u0e1b\u0e48\u0e27\u0e22<br data-start=\"3031\" data-end=\"3034\" \/>Medical sensor modules<br data-start=\"3056\" data-end=\"3059\" \/>Low-voltage medical electronic systems<br data-start=\"3097\" data-end=\"3100\" \/>Medical device accessories<br data-start=\"3126\" data-end=\"3129\" \/>Control module connection cables<br data-start=\"3161\" data-end=\"3164\" \/>Device-to-probe connection cables<br data-start=\"3197\" data-end=\"3200\" \/>Custom medical cable connector assemblies<\/p>\n<hr data-start=\"3245\" data-end=\"3248\" \/>\n<h2 data-section-id=\"2gad1q\" data-start=\"3250\" data-end=\"3274\">\u0e01\u0e23\u0e30\u0e1a\u0e27\u0e19\u0e01\u0e32\u0e23\u0e1c\u0e25\u0e34\u0e15<\/h2>\n<p data-start=\"3276\" data-end=\"3364\">The product is manufactured through a customized cable assembly and overmolding process.<\/p>\n<p data-start=\"3366\" data-end=\"3654\">First, the cable, metal terminals, connector inserts, or PCB contact parts are assembled according to the electrical and structural requirements. Then, the connector ends are placed into a dedicated mold, where liquid silicone rubber is injected and vulcanized around the connection area.<\/p>\n<p data-start=\"3656\" data-end=\"3895\">This process forms a stable protective structure around the connector and cable transition area. Compared with simple assembled housings, LSR overmolding improves durability, strain relief, appearance consistency, and handling performance.<\/p>\n<hr data-start=\"3897\" data-end=\"3900\" \/>\n<h2 data-section-id=\"nperzw\" data-start=\"3902\" data-end=\"3963\">Advantages of LSR Overmolding for Medical Cable Assemblies<\/h2>\n<p data-start=\"3965\" data-end=\"4149\">Medical cable assemblies are frequently handled, bent, plugged, unplugged, and exposed to complex usage environments. The connector area is often the most vulnerable part of the cable.<\/p>\n<p data-start=\"4151\" data-end=\"4415\">LSR overmolding helps improve the mechanical protection of the connector end. It provides flexibility, insulation, anti-bending support, and a clean integrated appearance. For medical equipment, this structure helps improve product reliability and user experience.<\/p>\n<p data-start=\"4417\" data-end=\"4574\">Dual-end overmolding is especially suitable for customized medical cables where both ends require protection, sealing support, or ergonomic connector design.<\/p>\n<hr data-start=\"4576\" data-end=\"4579\" \/>\n<h2 data-section-id=\"rnyyeg\" data-start=\"4581\" data-end=\"4605\">\u0e15\u0e31\u0e27\u0e40\u0e25\u0e37\u0e2d\u0e01\u0e01\u0e32\u0e23\u0e1b\u0e23\u0e31\u0e1a\u0e41\u0e15\u0e48\u0e07<\/h2>\n<p data-start=\"4607\" data-end=\"4708\">We support custom development based on drawings, samples, 3D files, or device interface requirements.<\/p>\n<p data-start=\"4710\" data-end=\"4740\">\u0e15\u0e31\u0e27\u0e40\u0e25\u0e37\u0e2d\u0e01\u0e01\u0e32\u0e23\u0e1b\u0e23\u0e31\u0e1a\u0e41\u0e15\u0e48\u0e07 \u0e44\u0e14\u0e49\u0e41\u0e01\u0e48:<\/p>\n<p data-start=\"4742\" data-end=\"5067\">Cable length and diameter<br data-start=\"4767\" data-end=\"4770\" \/>Connector type<br data-start=\"4784\" data-end=\"4787\" \/>Pin layout<br data-start=\"4797\" data-end=\"4800\" \/>Metal terminal design<br data-start=\"4821\" data-end=\"4824\" \/>PCB contact design<br data-start=\"4842\" data-end=\"4845\" \/>LSR overmolding shape<br data-start=\"4866\" data-end=\"4869\" \/>\u0e04\u0e27\u0e32\u0e21\u0e41\u0e02\u0e47\u0e07\u0e02\u0e2d\u0e07\u0e0b\u0e34\u0e25\u0e34\u0e42\u0e04\u0e19<br data-start=\"4886\" data-end=\"4889\" \/>\u0e01\u0e32\u0e23\u0e08\u0e31\u0e1a\u0e04\u0e39\u0e48\u0e2a\u0e35<br data-start=\"4903\" data-end=\"4906\" \/>\u0e1e\u0e37\u0e49\u0e19\u0e1c\u0e34\u0e27<br data-start=\"4921\" data-end=\"4924\" \/>Logo-free or custom logo area<br data-start=\"4953\" data-end=\"4956\" \/>Bending protection structure<br data-start=\"4984\" data-end=\"4987\" \/>Waterproof or dustproof design<br data-start=\"5017\" data-end=\"5020\" \/>\u0e02\u0e49\u0e2d\u0e01\u0e33\u0e2b\u0e19\u0e14\u0e40\u0e01\u0e35\u0e48\u0e22\u0e27\u0e01\u0e31\u0e1a\u0e1a\u0e23\u0e23\u0e08\u0e38\u0e20\u0e31\u0e13\u0e11\u0e4c<br data-start=\"5042\" data-end=\"5045\" \/>OEM \/ ODM production<\/p>\n<p data-start=\"5069\" data-end=\"5251\">For accurate development, customers can provide the device interface, electrical requirements, cable specification, operating environment, assembly method, and expected service life.<\/p>\n<hr data-start=\"5253\" data-end=\"5256\" \/>\n<h2 data-section-id=\"1cci6mn\" data-start=\"5258\" data-end=\"5276\">\u0e01\u0e32\u0e23\u0e04\u0e27\u0e1a\u0e04\u0e38\u0e21\u0e04\u0e38\u0e13\u0e20\u0e32\u0e1e<\/h2>\n<p data-start=\"5278\" data-end=\"5385\">For medical cable connector assemblies, stable connection and consistent overmolding quality are important.<\/p>\n<p data-start=\"5387\" data-end=\"5420\">Typical inspection items include:<\/p>\n<p data-start=\"5422\" data-end=\"5703\">\u0e01\u0e32\u0e23\u0e15\u0e23\u0e27\u0e08\u0e2a\u0e2d\u0e1a\u0e2a\u0e20\u0e32\u0e1e\u0e20\u0e32\u0e22\u0e19\u0e2d\u0e01<br data-start=\"5443\" data-end=\"5446\" \/>\u0e01\u0e32\u0e23\u0e27\u0e31\u0e14\u0e02\u0e19\u0e32\u0e14<br data-start=\"5467\" data-end=\"5470\" \/>Cable length check<br data-start=\"5488\" data-end=\"5491\" \/>Connector fit test<br data-start=\"5509\" data-end=\"5512\" \/>Terminal position inspection<br data-start=\"5540\" data-end=\"5543\" \/>Overmolding bonding inspection<br data-start=\"5573\" data-end=\"5576\" \/>Bending resistance check<br data-start=\"5600\" data-end=\"5603\" \/>Electrical continuity test<br data-start=\"5629\" data-end=\"5632\" \/>Insulation performance check<br data-start=\"5660\" data-end=\"5663\" \/>Pull force test<br data-start=\"5678\" data-end=\"5681\" \/>\u0e01\u0e32\u0e23\u0e15\u0e23\u0e27\u0e08\u0e2a\u0e2d\u0e1a\u0e1a\u0e23\u0e23\u0e08\u0e38\u0e20\u0e31\u0e13\u0e11\u0e4c<\/p>\n<p data-start=\"5705\" data-end=\"5784\">Testing standards can be customized according to customer project requirements.<\/p>\n<hr data-start=\"5786\" data-end=\"5789\" \/>\n<h2 data-section-id=\"1hryhf7\" data-start=\"5791\" data-end=\"5797\">\u0e04\u0e33\u0e16\u0e32\u0e21\u0e17\u0e35\u0e48\u0e1e\u0e1a\u0e1a\u0e48\u0e2d\u0e22<\/h2>\n<h3 data-section-id=\"1e67lv7\" data-start=\"5799\" data-end=\"5856\">1. Can both ends of the cable be overmolded with LSR?<\/h3>\n<p data-start=\"5858\" data-end=\"5995\">Yes. We can produce single-end or dual-end LSR overmolded cable assemblies according to your product design and application requirements.<\/p>\n<h3 data-section-id=\"inohd3\" data-start=\"5997\" data-end=\"6043\">2. Can the connector design be customized?<\/h3>\n<p data-start=\"6045\" data-end=\"6224\">Yes. Connector shape, terminal structure, PCB contact, cable length, overmolding shape, silicone hardness, and color can all be customized based on drawings, samples, or 3D files.<\/p>\n<h3 data-section-id=\"1jvgvt\" data-start=\"6226\" data-end=\"6278\">3. Is this product suitable for medical devices?<\/h3>\n<p data-start=\"6280\" data-end=\"6536\">Yes. This type of LSR overmolded cable assembly is suitable for medical equipment and healthcare electronic devices. The final material grade, testing requirements, and compliance standards should be confirmed according to the specific end-use application.<\/p>","protected":false},"excerpt":{"rendered":"<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"150\" data-end=\"393\">The Medical Device LSR Overmolded Cable Assembly with Dual Connectors is a customized cable connector solution designed for medical instruments, diagnostic devices, therapy equipment, sensor modules, and low-voltage medical electronic systems.<\/p>\n<p data-start=\"395\" data-end=\"692\">This product features a cable assembly with overmolded connector protection on both ends. The dual-end LSR overmolding structure helps protect terminals, solder joints, and cable transition areas while improving insulation, bending resistance, handling comfort, and long-term connection 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